Szczegóły publikacji

Opis bibliograficzny

Eddy current testing for subsurface defects in dissimilar aluminum alloy joints produced by friction stir welding method / Izabela KALEMBA-REC, Sarken Kapayeva, John Hansen, Marek BERGANDER // The e-Journal of Nondestructive Testing [Dokument elektroniczny]. — Czasopismo elektroniczne ; ISSN  1435-4934 . — 2026 — spec. iss., s. [1–2]. — Wymagania systemowe: Adobe Reader. — Bibliogr. s. [2], Abstr. — ECNDT 2026 : 14th European Conference on Non-Destructive Testing : 15–19 June 2026, Verona, Italy

Autorzy (4)

Słowa kluczowe

eddy currentweldingsubsurface defectsfriction stir welding

Dane bibliometryczne

ID BaDAP169141
Data dodania do BaDAP2026-09-03
Tekst źródłowyURL
DOI10.58286/33161
Rok publikacji2026
Typ publikacjireferat w czasopiśmie
Otwarty dostęptak
Creative Commons
Czasopismo/seriaThe e-Journal of Nondestructive Testing

Abstract

Friction stir welding (FSW) is a novel solid-state joining process that uses the heat generated by friction between the rotating tool and the joined metals. The process is especially useful for materials that are difficult to weld with conventional techniques, such as Aluminum and Copper alloys. The paper presents the welding process and eddy current testing for FSW joint in 7075-T651 and 5083-H111 commercial aluminum alloys. While 5083 is suitable for both electric and resistance welding, alloy 7075, exhibits poor weldability, mainly due to the presence of copper. The workpieces were in the form of plates 6 mm thick, produced with tool rotated at 355 rpm. The microscopic analysis of cross sections had revealed microdefects in form of small longitudinal voids, along the weld length, located 1-2mm underneath the surface, and size in the range of minimum 0.1mm (length). Most of voids were observed on samples welded at high tool rotational speeds. In order to detect such defects without the necessity of cutting the samples, eddy current method was investigated. The paper shows the laboratory testing results with external probes and selection of optimum frequency. The minimum size of detection defects and their location underneath the surface are also discussed.

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