Szczegóły publikacji

Opis bibliograficzny

Circular economy optimization of SMED changeovers for energy-efficient sustainable automotive manufacturing systems / Wojciech Lewicki, Mariusz NIEKURZAK, Paweł Miązek, Adam Wyszomirski, Jerzy MIKULIK // Energies [Dokument elektroniczny]. — Czasopismo elektroniczne ; ISSN  1996-1073 . — 2026 — vol. 19 iss. 7 art. no. 1732, s. 1–29. — Wymagania systemowe: Adobe Reader. — Bibliogr. s. 28–29, Abstr. — Publikacja dostępna online od: 2026-04-01

Autorzy (5)

Słowa kluczowe

circular economyenergy efficiencylean manufacturingmachine changeover organizationSingle Minute Exchange of Dieresource efficiencysustainable productionSMEDCE

Dane bibliometryczne

ID BaDAP166970
Data dodania do BaDAP2026-04-25
Tekst źródłowyURL
DOI10.3390/en19071732
Rok publikacji2026
Typ publikacjiartykuł w czasopiśmie
Otwarty dostęptak
Creative Commons
Czasopismo/seriaEnergies

Abstract

This study investigates the application of the SMED (Single-Minute Exchange of Die) methodology to improve operational efficiency and support energy- and resource-efficient manufacturing systems. The research is based on a case study conducted in an automotive company producing electrical harnesses, where SMED was implemented to optimize changeover processes and reduce process-related inefficiencies. The methodological approach follows an AS-IS to TO-BE framework, incorporating direct observation, time measurements, and the classification of activities into internal and external operations. In addition to operational indicators, selected energy- and resource-related aspects such as energy consumption during changeovers, material usage, and waste generation were evaluated based on process observation and indirect estimation. The results indicate a significant reduction in changeover time, along with improvements in machine availability and production flow. Furthermore, the study suggests a reduction in process-related energy consumption and material intensity associated with improved organization and reduced downtime, although these effects are partially indirect. The findings demonstrate that SMED can enhance operational efficiency and indicate its potential to improve energy performance in manufacturing systems, primarily through reduced machine downtime and more stable production flows. However, the results are case-specific, and further research based on direct energy measurements and broader industrial applications is required to confirm their generalizability.

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