Szczegóły publikacji

Opis bibliograficzny

Injection molding simulation of polycaprolactone-based carbon nanotube nanocomposites for biomedical implant manufacturing / Krzysztof Formas, Jarosław Janusz, Anna Kurowska, Aleksandra BENKO, Wojciech PIEKARCZYK, Izabella Rajzer // Materials [Dokument elektroniczny]. — Czasopismo elektroniczne ; ISSN 1996-1944. — 2025 — vol. 18 iss. 13 art. no. 3192, s. 1-19. — Wymagania systemowe: Adobe Reader. — Bibliogr. s. 17-19, Abstr. — Publikacja dostępna online od: 2025-07-06

Autorzy (6)

Słowa kluczowe

carbon nanotubesPCLfilamentinjection molding simulationpolycaprolactonebiomaterials3D printing

Dane bibliometryczne

ID BaDAP161366
Data dodania do BaDAP2025-07-25
Tekst źródłowyURL
DOI10.3390/ma18133192
Rok publikacji2025
Typ publikacjiartykuł w czasopiśmie
Otwarty dostęptak
Creative Commons
Czasopismo/seriaMaterials

Abstract

This study consisted of the injection molding simulation of polycaprolactone (PCL)-based nanocomposites reinforced with multi-walled carbon nanotubes (MWCNTs) for biomedical implant manufacturing. The simulation was additionally supported by experimental validation. The influence of varying MWCNT concentrations (0.5%, 5%, and 10% by weight) on key injection molding parameters, i.e., melt flow behavior, pressure distribution, temperature profiles, and fiber orientation, was analyzed with SolidWorks Plastics software. The results proved the low CNT content (0.5 wt.%) to be endowed with stable filling times, complete mold cavity filling, and minimal frozen regions. Thus, this formulation produced defect-free modular filament sticks suitable for subsequent 3D printing. In contrast, higher CNT loadings (particularly 10 wt.%) led to longer fill times, incomplete cavity filling, and early solidification due to increased melt viscosity and thermal conductivity. Experimental molding trials with the 0.5 wt.% CNT composites confirmed the simulation findings. Following minor adjustments to processing parameters, high-quality, defect-free sticks were produced. Overall, the PCL/MWCNT composites with 0.5 wt.% nanotube content exhibited optimal injection molding performance and functional properties, supporting their application in modular, patient-specific biomedical 3D printing.

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