Szczegóły publikacji

Opis bibliograficzny

Microstructure, tribological, and corrosion behavior of HVOF-sprayed $(Cr_3C_2-NiCr+Ni)$ coatings on ductile cast iron / Marzanna KSIĄŻEK, Łukasz Boron // Materials [Dokument elektroniczny]. — Czasopismo elektroniczne ; ISSN  1996-1944 . — 2025 — vol. 18 iss. 8 art. no. 1856, s. 1–22. — Wymagania systemowe: Adobe Reader. — Bibliogr. s. 21–22, Abstr. — Publikacja dostępna online od: 2025-04-18

Autorzy (2)

Słowa kluczowe

microstructurecorrosion testsHVOF sprayingCr3C2-NiCr coatinginstrumented indentation

Dane bibliometryczne

ID BaDAP159640
Data dodania do BaDAP2025-04-30
Tekst źródłowyURL
DOI10.3390/ma18081856
Rok publikacji2025
Typ publikacjiartykuł w czasopiśmie
Otwarty dostęptak
Creative Commons
Czasopismo/seriaMaterials

Abstract

The HVOF (High Velocity Oxy-Fuel) thermal spraying method is widely used in surface engineering to produce coatings with high hardness, low porosity, and excellent crack resistance. Composite coatings with chromium carbide (Cr3C2) in a nickel–chromium (NiCr) matrix are commonly applied in demanding environments, such as the energy and transport sectors. This study compares the microstructure, mechanical, tribological, and corrosion properties of two coatings—Cr3C2-25(Ni20Cr)-10(Ni) and Cr3C2-25(Ni20Cr)—deposited on ductile cast iron using HVOF. The addition of 10 wt.% Ni enhances coating integrity, mechanical performance, and environmental resistance by improving ductility, reducing residual stress, enhancing wettability, and balancing hardness with improved crack, wear, and corrosion resistance. Microstructure analysis via LM (Light Microscopy) and SEM (Scanning Electron Microscopy), along with chemical and phase characterization using EDS (Energy Dispersive X-ray Spectroscopy) and XRD (X-ray Diffraction), revealed that the Ni-enriched Cr3C2-25(Ni20Cr)-10(Ni) coating exhibited a denser structure, lower porosity, and high hardness. Its microstructure consists of large, partially melted Ni particles and fine Cr3C2 and Cr7C3 carbides embedded in the NiCr matrix, some at submicron scales. Performance tests, including indentation (HIT, EIT, KIC), scratch, and corrosion resistance assessments, confirmed that Ni addition improves crack resistance, wear durability, and corrosion protection. Consequently, these coatings demonstrate superior operational durability, making them more effective in challenging environments.

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artykuł
#99662Data dodania: 2.9.2016
Mechanical and tribological properties of HVOF-sprayed $(Cr_{3}C_{2}-NiCr+Ni)$ composite coating on ductile cast iron / Marzanna Ksiazek, Lukasz Boron, Marta RADECKA, Maria RICHERT, Adam Tchorz // Journal of Materials Engineering and Performance ; ISSN 1059-9495. — 2016 — vol. 25 iss. 8, s. 3185–3193. — Bibliogr. s. 3193. — Publikacja dostępna online od: 2016-07-14. — EUROMAT 2015 - Composite and Hybrid Materials, Joining and Interfaces : September 20–24 2015, Warsaw, Poland
fragment książki
#140527Data dodania: 22.6.2022
Implementation of the instrumental indentation technique to determine the micromechanical and tribological properties of HVOF composite coatings based on $Cr_{3}C_{2}-NiCr$ / Łukasz BOROŃ, Marzanna KSIĄŻEK // W: InterMST 2022 [Dokument elektroniczny] : 1st Interdisciplinary annual PhD conference on Material Science and Innovative Technologies : Kraków, 19–20 May 2022 : book of abstracts / eds. Tomasz Dudziak, [et al.]. — Wersja do Windows. — Dane tekstowe. — Kraków : Łukasiewicz Research Network – Krakow Institute of Technology, cop. 2022. — S. 30. — Wymagania systemowe: Adobe Reader. — Tryb dostępu: https://intermst2022.iod.krakow.pl/wp-content/uploads/2022/05... [2022-06-14]. — Ł. Boroń – dod. afiliacja: Łukasiewicz Research Network – Krakow Institute of Technology