Szczegóły publikacji

Opis bibliograficzny

Physical and numerical simulations of closed die hot forging and heat treatment of forged parts / Łukasz Poloczek, Łukasz RAUCH, Marek WILKUS, Daniel BACHNIAK, Władysław Zalecki, Valeriy Pidvysotsk’yy, Roman Kuziak, Maciej PIETRZYK // Materials [Dokument elektroniczny]. — Czasopismo elektroniczne ; ISSN 1996-1944. — 2021 — vol. 14 iss. 1 art. no. 15, s. 1–22. — Wymagania systemowe: Adobe Reader. — Bibliogr. s. 21–22, Abstr. — Publikacja dostępna online od: 2020-12-22

Autorzy (8)

Słowa kluczowe

numerical simulationphysical simulationclosed die forgingheat treatmenthot forging

Dane bibliometryczne

ID BaDAP131766
Data dodania do BaDAP2021-01-07
Tekst źródłowyURL
DOI10.3390/ma14010015
Rok publikacji2021
Typ publikacjiartykuł w czasopiśmie
Otwarty dostęptak
Creative Commons
Czasopismo/seriaMaterials

Abstract

The paper describes physical and numerical simulations of a manufacturing process composed of hot forging and controlled cooling, which replace the conventional heat treatment technology. The objective was to investigate possibilities and limitations of the heat treatment with the use of the heat of forging. Three steels used to manufacture automotive parts were investigated. Experiments were composed of two sets of tests. The first were isothermal (TTT) and constant cooling rate (CCT) dilatometric tests, which supplied data for the identification of the numerical phase transformation model. The second was a physical simulation of the sequence forging-cooling on Gleeble 3800, which supplied data for the validation of the models. In the numerical part, a finite element (FE) thermal-mechanical code was combined with metallurgical models describing recrystallization and grain growth during forging and phase transformations during cooling. The FE model predicted distributions of the temperature and the austenite grain size in the forging, which were input data for further simulations of phase transformations during cooling. A modified JMAK equation was used to calculate the kinetics of transformation and volume fraction of microstructural constituents after cooling. Since the dilatometric tests were performed for various austenitization temperatures before cooling, it was possible to include austenite grain size as a variable in the model. An inverse algorithm developed by the authors was applied in the identification procedure. The model with optimal material parameters was used for simulations of hot forging and controlled cooling in one of the forging shops in Poland. Distributions of microstructural constituents in the forging after cooling were calculated. As a consequence, various cooling sequences during heat treatment could be analyzed and compared. © 2020 by the authors. Licensee MDPI, Basel, Switzerland.

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